Detroit Series 60 EPA07 Engine Service Manual (Latest)

Covers: Detroit Diesel 60 EPA07 engine (2007 and up)
Pages: 944
Format: PDF
File size: 55mb
Compatibility: Windows/Mac/Tablet/Smartphone
Notes: Instant digital download

This service manual contains OEM repair specifications and procedures for Detroit Diesel series 60 14.0L engines, 2007 and newer (EPA07 emissions). With over 900 pages of detailed information with illustrations, the service manual is recommended for diesel engine mechanics repairing or overhauling the engine to factory standards. View the PDF manual on your tablet or computer, and print pages for the shop as needed. A bookmarks panel is included to quickly jump between chapters.

DDEC troubleshooting & wiring diagram sold separately.

Topics:

General Information

Engine

• Cylinder Block and Cylinder Liner
• Cylinder Head
• Valve and Injector Operating Mechanism
• Valves, Springs, Guides, Inserts, Seals and Rotators
• Engine Lifter Brackets
• Rocker Cover
• Crankshaft
• Crankshaft Oil Seals
• Crankshaft Main Bearings
• Gear Case Cover
• Gear Case
• Crankshaft Vibration Damper
• Crankshaft Pulley
• Flywheel
• Ring Gear
• Flywheel Housing
• Piston Assembly and Piston Ring
• Piston and Connecting Rod Assembly
• Connecting Rod
• Cylinder Liner
• Compact Gear Train and Engine Timing
• Camshaft Gear Assembly and Camshaft Bearing
• Adjustable Idler Gear Compact Gear Train
• Bull Gear and Camshaft Idler Gear for the Compact Gear Train
• Crankshaft Timing Gear and Timing Wheel
• Accessory Drive
• Jake Brake

Fuel System

• Diesel Fuel System Overview
• E3 Electronic Unit Injector
• E3 Fuel Injector Tube
• Fuel Pump
• Diesel Fuel Filters (Spin-On)
• Fuel Pro 382/382 Plus Fuel Filter System
• Assembly Fuel Filter and Water Separator
• Electronic Engine Control
• DDEC VI Motor Control Module
• Doser Block Assembly
• Fuel Doser Valve
• Accelerator Pedal Assembly
• Turbo Speed Sensor
• Intake Manifold Pressure Sensor
• Oil Pressure Sensor
• Oil Temperature Sensor
• Intake Manifold Air Temperature Sensor
• Engine Coolant Temperature Sensor
• Camshaft Position Sensor Camshaft Gear Cover Mounted
• Crankshaft Position Sensor
• Engine Coolant Level Sensor

Lubrication System

• Overview of Lubricating System
• Oil Pump
• Oil Pressure Regulator Valve
• Oil Pressure Relief Valve
• Oil Filter
• Oil Filter Adaptor
• Oil Cooler
• Oil Level Dipstick Assembly
• Oil Pan
• Ventilating System
• Crankcase Breather

4 Cooling System

• Cooling System Overview
• Water Pump
• Thermostat
• Coolant Pressure Control Cap
• Engine Cooling Fan
• Coolant Filter and Conditioner
• Radiator

Fuel, Lubricating Oil, and Coolant

• Fuel
• Lubricating Oil (Diesel)
• Coolant

Air Intake System

• Air Intake System Overview
• Air Cleaner
• Intake Manifold
• Turbocharger Electric Actuator
• Turbocharger (Diesel)
• Charge Air Cooler
• Air Dryer

Exhaust System

• Overview of Exhaust Manifold Components
• Three-Piece Exhaust Manifold

Exhaust Gas Recirculation Components

• EGR Cooler
• EGR Valve
• EGR Heater Plate
• Delivery Pipe
• EGR Rate Measurement System
• Intake Throttle Valve and Adaptor
• EGR Mixer

Electrical Equipment

• Overview of Electrical System
• Battery Charging Alternator
• Storage Battery
• Cranking Motor
• Fci Apex Terminal Installation and Removal Guidelines
• Splicing Guidelines

Power Take-Off

• Front Mounted Power Take-Off
• Rear Engine Power Take-Off (REPTO) Assembly

Special Equipment

• Air Compressor

Operation and Verification

• Preparation for a First Time Start
• Starting
• Running
• Stopping
• Engine Run-in Instructions

Engine Tune-Up

•  Engine Tune-Up Procedures
•  Valve Lash Adjustments

Preventive Maintenance

• Maintenance Overview
• Daily Maintenance – All Applications
• Maintenance of Vehicle Engines
• Description of Maintenance Items
• Cleaning Contaminated Lubrication Oil System

Storage

• Preparing Engine for Storage
• Restoring An Extended Storage Engine

How does this work?

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