New Holland LS160, LS170 Skid Steer Loader Service Manual

Covers: New Holland LS160, LS170 Skid Steer Loader
Pages: 923
Format: PDF
File size: 53mb
Compatibility: Windows/Mac/Tablet/Smartphone
Notes: Instant digital download only – no printed copy or CD-ROM media.

This downloadable PDF service manual is the latest edition available and contains service/repair procedures for the New Holland LS160, LS170 skid steer loader. In the high resolution digital service manual you will find over 900 pages of complete OEM step-by-step instructions, illustrations, specifications and diagrams to service or repair the skid steer loader to the manufacturer’s standards. For routine maintenance and operating instructions, refer to the operator’s manual.

Topics:

GENERAL INFORMATION

• Serial Number Information
• Hardware Torque Specs
• Lubricants and Coolants
• Sealants
• Properly Support a Raised Machine
• Properly Support Boom on Boom Lock Pins
• Raising Boom
• Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins
• Cab and Boom Tilt Procedure
• Craning the Skid Steer
• Special Tools
• Specifications
• Dimensions

ENGINE

• General Engine Information
• Engine Removal and Installation
• Engine Disassembly Sequence
• Engine Reassembly Sequence
• Engine Component Maintenance
• Valve Seat
• Cylinder Block
• Piston and Piston Rings
• Connecting Rod
• Bearing Holder
• Front Crankshaft Bearing (Bushing)
• Crankshaft
• Flywheel and Ring Gear
• Camshaft Assembly
• Camshaft Gear and Bearing Assembly
• Timing Gear
• Oil Pump
• Oil Filter
• Water Pump Assembly and Thermostat Housing
• Thermostat
• Governor
• Governor Operation
• Rear Oil Seal
• Backplate/Flywheel Housing
• Oil Intake and Oil Strainer
• Oil Sump
• Dipstick and Tube
• Front Plate
• Idler Gear and Oil Pump Assembly
• Timing Gear Case Installation
• Crankshaft Pulley
• Injection Pump Installation
• Adjusting the Fuel Injection Timing
• Spill Timing Procedure
• How to Operate the Engine After Overhaul
• Water Pump Assembly and Thermostat Housing
• Radiator
• Fuel System
• Fuel Specifications
• Fuel System Components
• Fuel Gauge
• Cold Start Aid
• Fuel Filter System
• Priming the Fuel System
• Fuel System Testing
• Fuel System Components
• Fuel Injection Timing
• Turbocharger
• Miscellaneous Engine Electrical
• Shut-off Solenoid
• Special Tools

REAR DRIVE AXLE (Gearboxes)

• General Information
• Specifications
• Troubleshooting
• Testing
• Gearbox Removal and Inspection
• Gearbox Disassembly/Resassembly
• Gearbox Parts Inspection

HYDROSTATIC SYSTEMS

• General Information
• Operation
• Specifications
• Troubleshooting
• Hydrostatic System tests
• Hydraulic, Hydrostatic System Air Ingress Test
• Hydrostatic Pumps
• Hydrostatic Motor
• Hydraulic System Cleaning Procedure
• Start-up Procedure After Rebuild (After Pump or Motor Replacement)
• Charge Check Valve
• Steering System
• Hydrostatic System Controls
• Neutralizer Assembly
• Control Handles
• Drive Control Adjustment Procedure
• Neutral Adjustment

BRAKES & CONTROLS

• General Information
• Specifications
• Troubleshooting
• Testing
• Parking Brake

HYDRAULIC SYSTEM

• General Information
• Hydraulic System Compatibility
• Boom Cylinder Pivot Pins
• Control Valve
• Specifications
• Troubleshooting
• Auxiliary Boom Hydraulics Troubleshooting
• Hydraulic System Testing
• Hydraulic System Oil Flow
• Main System Pressure Tests
• Checking Main System Pressure
• Boom Circuit Relief Valve Test
• Gear Pump Flow Efficiency Test
• Boom and Bucket Spool Lock Solenoid Test
• Hydraulic, Hydrostatic System Air Ingress Test
• Control Valve
• Hydraulic Pump
• Hydraulic System Pump
• Gear Pump Start-Up Procedure
• Cylinders, Boom and Bucket
• Boom Cylinder
• Bucket Cylinder
• Pedal Controls
• Hydraulic Cooling, Filter, Reservoir System
• Filter System
• Filter Removal
• Base Removal
• Reassembly
• Oil Cooler
• Oil Reservoir
• Adapting Attachments

FRAMES

• General Information
• ROPS
• Labor Guide

AXLES & WHEELS

• General Information
• Specifications
• Troubleshooting
• Testing
• Axles
• Axle Housing Reinstallation
• Final Drive
• Drive Chain and Sprocket Removal
• Final Drive Parts Inspection
• Final Drive Reassembly
• Tires/Wheels
• Tire and Track Installation

CLIMATE CONTROL

• Heater/Defroster (Cab)

ELECTRICAL SYSTEM

• Advanced Warning System, Circuits, Alternator, and Starter
• Foldout Wiring Diagrams

FRONT LOADER (Boom & Mounting Plate)

• General Information
• Buckets
• Boom Lock Pins and Linkage
• Boom
• Attachment Mounting Plate
• Boom and Cylinder Pivot Pins
• Pallet Fork
• Utility Fork
• Bucket Cutting Edge (Replacement)
• Bucket Latch Plate Installation Procedure
• Dirt Tooth Kit Installation
• Bucket Tooth Spacing
• Boom Lock Pin/Linkage
• Boom, Upper and Lower Link
• Front Boom Mounting Plate Pivot Hub Replacement
• Boom, Upper and Lower Link Reinstallation
• Attachment Mounting Plate
• Repair/Rebuild Mounting Plate
• Latch Lever and Pin Removal/Repair
• Attachment Mounting Plate Parts Inspection
• Checking Procedure for Buckets and Attachments
• Checking the Loader Faceplate
• Labor Guide

ACCESSORIES

• General Information
• Adapting Attachments Requiring 12V Electrical Power
• Hydraulic System Compatibility
• Arm Pads For Cab Side Panels
• Armrests for Deluxe Seat
• Forearm Rests
• Back-up Alarm
• Block Heater
• Electric Power Supply (12 Volt, 15 Amp)
• Exhaust
• Aspirator Precleaner Muffler
• High Flow Hydraulics
• Horn
• Shoulder Belt (Seat)
• Slow-moving Vehicle (SMV) Sign Kit
• Warning Lights
• Labor Guide

PLATFORM, CAB, BODYWORK, AND DECALS

• General Information
• Seat and Seat Pan Support
• Cab Inner Shell
• Safety Decals
• Labor Guide

SCHEMATICS

• Electrical Schematic
• Electrical Schematic for Cab Upgrade Machines
• Hydraulic Schematic

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