Sterling A9500, L7500, L8500, L9500 Truck Workshop Manual

Covers: Sterling A9500, L7500, L8500, L9500 Trucks

• A9500, A9522
• L7500, L7501
• L8500, L8511, L8513
• L9500, L9501, L9511, L9513, L9522

Pages: 2,894
Format: PDF
File size: 161mb
Features: Searchable, printable
Compatibility: Windows/Mac/Tablet/Smartphone

This workshop manual contains over 2,800 pages of OEM service procedures for the Ford/Sterling A-Line and L-Line truck chassis built through 2010. It generally covers removal/installation/adjustment procedures and chassis troubleshooting. You will also find detailed specifications, torque values, and other useful technical information to work on the truck. For engine/transmission repair, please refer to the component manufacturer’s service literature.

Topics:

• VIN Decoding
• Noise, Vibration, and Harshness
• Vehicle Receipt, Storage, and Pre-Delivery Information
• Fastener Information
• Cummins Engine Removal/Installation
• Caterpillar Engine Removal/Installation
• Detroit Diesel Engine Removal/Installation
• Drive Belts
• Electronic Engine Controls
• Cold Starting Aid System
• Exhaust Brake
• Engine Brake
• Bypass Oil Filter
• Engine Mounts
• Air Intake Ducting
• Charge Air Cooler
• Air Cleaner and Element
• Air Compressor
• Air Governor, Bendix D-2
• Alternator
• Starting System
• Radiator Assembly
• Cooling System Troubleshooting
• Fan Clutch
• Block Heater
• Clutch
• Clutch Control System
• Clutch Pedal
• Manual Transmission Removal/Installation
• Manual Transmission Troubleshooting
• Allison AT, MT, and HT Series Automatic Transmissions Removal/Installation
• Allison MD and HD Series Automatic Transmissions Removal/Installation
• Automatic Transmission External Controls
• Manual Transmission External Controls
• Transmission Cooling
• Freightliner SmartShift Transmission Shift Control
• Mechanical Throttle Control
• Electronic Throttle Control
• Bumpers
• Frame and Mounting System
• Chassis Side Fairing
• Fifth Wheel
• Fifth Wheel Mount
• Suspension System General Information
• Rear Leaf-Spring Suspension
• Tandem-Axle Rear Suspensions
• Front Suspension
• Rear Suspension
• Neway Air Suspension
• Freightliner AirLiner Suspension
• Freightliner TufTrac Suspension
• Front Axle Alignment
• Rear Axle Alignment
• Front Axle Wheel Hubs, Brake Drums, and Wheel Bearings
• Rear Axle Wheel Hubs, Brake Drums, and Wheel Bearings
• Front Axle Oil Seals
• Rear Axle Oil Seals
• Detroit Axles
• Meritor Axles
• Meritor Tandem Axle, Forward Carriers
• Wheels and Tires
• Driveline Components
• Driveline Angularity and Balance
• Parking Brake
• Air Brake System Troubleshooting
• Trailer Brake Hand Control Valve
• Foot Brake Control Valve Assembly
• Bendix Antilock Braking System (ABS)
• Automatic Slack Adjuster, Gunite
• Brake Chambers
• Dryer Reservoir Module (DRM), Bendix
• Air Brake Plumbing, Cab and Chassis
• Air Reservoirs
• Air Reservoir Automatic Drain Valve, Bendix DV–2
• Air Lines and Fittings
• Brake Tube Manifold
• Tractor Protection Valve
• Double Check Valve
• Quick Release Valve
• Air Dryer, Bendix AD–9 and AD–IP
• Air Dryer, Meritor WABCO System Saver 1200
• Relay Valve, Bendix R–12 and R–14
• Bobtail Proportioning Valve, Bendix BP–R1
• Meritor WABCO Pneumatic Antilock Braking System (ABS)
• Inversion Valve, Bendix TR–3
• Automatic Slack Adjuster
• Brake Pedal, Suspended
• Brakes, Dana Spicer E.S.
• Modulating Valve, Bendix SR-7
• Steering General Information
• Steering Linkage
• Steering Column
• Steering Column Switches
• Power Steering Pump
• Rotary Assist Cylinder Gear
• Power Steering Gear, TRW THP60
• Power Steering Gear, TRW TAS65/85
• Power Steering System Troubleshooting Procedures
• Fuel Tanks and Lines
• Fuel/Water Separator, DAVCO
• Fuel/Water Separators, Alliance/Racor
• Exhaust System
• Aftertreatment Systems, EPA07
• Cruise Control
• Daytime Running Lights
• Audio Entertainment System
• Receiver and Audio Media Player
• Speakers
• Instrument Cluster
• Instrument Cluster Wiring
• Horn
• Clock/Timekeeping
• Driver Information/Message Center
• Lighting System
• Charging System General Information
• Batteries, Maintenance-Free
• Antenna
• Chassis Wiring Diagrams
• Engine Wiring Diagrams
• Relay Locations
• Wire Repair
• Datalinks
• Instrument Cluster, NGI
• Instrument Control Unit, Level 1 (ICU3)
• Windshield and Rear Windows
• Instrument Panel and Console
• Sleeper Compartment, SilverStar
• Cab
• Interior Trim and Ornamentation
• Rear-View Mirrors
• Cab Air Suspension
• Cab Mounts, Hydromount and Fixed
• Valance Panels
• Hadley 4WAY Mirror
• Doors and Glass
• Wiper and Washer
• Cab Heater and Air Conditioner, Pneumatically Controlled
• Refrigerant Compressor, Sanden
• Sleeper Heater and Air Conditioner, Able Body
• Sleeper Heater and Air Conditioner, SilverStar
• Cab Heater and Air Conditioner, Visteon, Electronically Controlled
• Refrigerant Compressor, Visteon
• Hood
• National Seats
• Bostrom Seats
• EzyRider Seats
• Occupant Restraints, Active
• DuPont Paint

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